When parts get shuffled among different cars, as tends to happen after
40-50 years, it can be very puzzling when parts don't fit like you think
they should. For instance, take a look at the front disc brake stone
shields in the photo to the left. We have identified 5 different styles so
far, and when used in the wrong combinations with two different brake
caliper mounts, two different size rotors, and three different caliper
types, parts may not fit together if the proper combinations are not
maintained.
Take a look at each of the individual photos below as I explain what
parts are to be used with each different style of stone shield. I have
also included the correct type of caliper mount in the photo for each
style shield. Don't forget that there are specific parts for left and right
sides on all of this except the brake rotors!
We’ll start with the TR3A style stone shield. The early disc brake cars
(smallmouth) and very early TR3A's did not have any stone shields
when new, and they were added sometime after the introduction of the
TR3A. Brake discs are 11" and the calipers can be either type A or B.
This is the very early TR4 stone shield, for cars up to approximately
6350, depending on whether the car had disc or wire wheels. These
were the cars with the TR2/3 style front suspension with 0 degrees of
castor, and used 11" brake discs with type B calipers. Note the large
square hold to give clearance for the outer tie rods.
By the time the TR3B's started production, the TR4 was well past the
change point above and the switch was made to type C calipers and
10.75" brake rotors. Note the new style caliper mount, and the change
to a circular opening at the center. Also take note of the mounting tab
angle, which has changed significantly from the earlier stone shields.
Here we have the later TR4 stone shield, similar to the TR3B type for
use with the 10.75" brake discs and the type C calipers. You see that
this shield has the outer tie rod clearance hole just like the early TR4,
but mounting tabs and inner cut-out have changed for the new style
caliper mounting bracket.
With all of the front suspension changes at the introduction of the
TR4A, a new stone shield design was needed. The "late" caliper mount
is unchanged for use with the 10.75" rotors and type C calipers, but the
large square for outer tie rod clearance is gone, and the small relief slot
for the lower trunnion has been enlarged. This stone shield design was
used through the entire TR6 production, meaning everything with the
IRS style frame TR4A-TR6.
Here is a better look at the center cutout design and the mounting tab
orientation, between the early design for 11" rotors and type A & B
calipers on the left, and the later design for type C calipers and 10.75"
rotors on the right. There are enough differences here that you'll have
an impossible task fitting everything together and making it work if any
of the parts are mis-matched!